HTL-YMT888B The Best Oats (Cereals) Chocolate Production Line in China
I. The whole production line introduction:
1. This production line has 12 national patents; it has the capacity (10 tons/24hours) in China. And it needs the smallest place (Length 28.5m * Width 8m = 228 m²). The whole production line only needs 1-2 people. Electric supply: 3 phases, 380V.Total power: 150 KW.
2. This machine suits chocolate, oatmeal, millet, peanut, nut, and any other granule particle mixed for the forming production of the coarse grains of sugar. It has the best sales volume at home and abroad, it is one kind of the most popular snacks in the world.
3. The equipments of the whole production line are including:
Sugar grinding machine, Oil melting pan, Chocolate conche, Holding tank, Oats transport machine, Oats chocolate forming machine unit, Finished products elevator, Transportation and allocation machine, Full automatic packing machine, Conveyor, Elevator and Automatic weighting packing machine.
II. Main ingredients
Corn starch, White granulated sugar, Oats, Cocoa butter replacer, Milk powder, Lactose, Vegetable oil, Food additives, Food flavors, Lecithin, Food coloring, etc.
III. Layout chart
IV. Equipment LIST:
| No. | Equipment name | Type | Unit | Qty | Remarks |
| 1 | Sugar grinding machine | HTL-30 | PCS | 1 | |
| 2 | Oil melting pan | HTL-500 | PCS | 1 | |
| 3 | Chocolate conche | HTL-500 | PCS | 1 | |
| 4 | Chocolate pump | HTL | PCS | 2 | |
| 5 | Holding tank | HTL-1000 | PCS | 1 | |
| 6 | Oats transport machine | HTL | PCS | 1 | |
| 7 | Oats chocolate forming machine unit | HTL-T888-B | SET | 1 | This machine is automatic loading oats / chocolate and mixing two-in-one, automatic discharge system. The whole machine is using PLC touch screen and human-computer interface control. |
| 8 | Oats chocolate elevator | HTL | PCS | 1 | |
| 9 | Oats chocolate dedicated full automatic high speed packing machine | HTL-A800 | PCS | 2 | |
| 10 | Constant temperature hot water tank | HTL | PCS | 1 | SUS 304 |
| 11 | Hot water pump | HTL | PCS | 1 | Rate of flow: 4m3/h |
| 12 | Cooling Water Tower | HTL | PCS | 1 | |
| 13 | Cooling water pump | HTL | PCS | 1 | |
| 14 | Pipes, valves and refrigeration compressor pipes(according to the layout chart)
,() | HTL | SET | 1 | |
V. Equipments detailed introduction:
1. HTL-30 Sugar grinding machine
1) Application():
It's used for candy, medical and other products, use very extensive. This machine use the high speed relative movement between activities fluted discs and fixed fluted discs, which makes the materials to be crushed by the fluted discs impacting, rubbing and shocking with each other and so on combined action. The machine has characteristics of simple but robust structure and smooth running which ensure the good effect of crushing. The crushed material will be directly discharged by the host grinding chamber. Particle sizes are obtained by changing different pore sizes of the mesh screen.
2) Main technical():
| Type | HTL-T30 |
| Output (kg/h) | 200~300 kg/h |
| Speed of spindle (r/min) | 3800 r/min |
| Size of feeding material (mm) | 10 mm |
| Powder fineness () | 30~120 mesh |
| Power (kw) | 5.5 KW |
| Weight (kg) | 120 kg |
| Dimension (L×W×H)(mm) | 1000×600×1450 mm |
2. Oil melting pan
1)Application():
As a necessary equipment in chocolate making, melting tank is to melt oil before conching.
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2) Main technical():
| Effective capacity | 500 L |
| Electric heating power | 15 KW |
| Weight | 420 g |
| Dimension(L*W*H)mm: | 1750×1150×1150 |
3. HTL-T500L Chocolate conche
1 )Application():
Chocolate conche is used in fine grinding of chocolate mass. It is the main equipment in chocolate production line.
2) Main technical():
| Type | HTL-T500 |
| Maximum capacity | 500 L |
| Grinding Fineness | 20-25micron |
| Main axle rotating speed | 33 rpm |
| Grinding time | 16-22 h |
| Main motor power | 15 KW |
| Electrical heating power | 5 KW |
| Weight | 2570 kg |
| Dimension (L*W*H) | 2000*1300*1280 mm |
4. HTL-T Chocolate pump
1) Application():
The pump is specialized for delivery the chocolate mass. The pump body is with water-circulating heat preservation system. Customers can choose different model according to the flow rate required. The pump can be used individually or with other production line for automatic chocolate mass feeding.
2) Main technical():
| Flow rate (m3/h (m3/h) | 0.5 |
| Delivery lift (m) (m) | 8 |
| Rotational speed (rpm) (rpm) | 78 |
| Caliber (mm) (mm) | 40 |
| Power (kw) (kw) | 1.1 |
| Weight (kg) (kg) | 80 |
5. HTL-1000L Holding tank
1) Application(): Chocolate holding tank is to store chocolate in working process after conching with automatic temperature control. As customer needs, there are 2-10 tons holding tanks available.
2) Main technical():
| Maximum Capacity | 1000 L |
| Stirring speed rpm/min | 22.5 rpm/min |
| Total power | 6 KW |
| Voltage | 380V 50Hz |
| Weight | 700kg |
| Dimension | Ф1400×2100mm |
6. Oats transport machine
1) Application():
The Machine can convey sorts of material. Combined with the package-machine of our company, it can do material situation tracing. Also it can be used separately. Complete machine made in stainless steel, except for the electrical machine, gearing, and the framework.
2) Main technical():
| Charging Capacity | 5 CBM/h. |
| Powder Supply | 2.2KW |
| Diameter of pipe | Ф141mm |
| Hopper Volume | 200L |
| Power Supply | 3P 208-415V 50/60Hz |
| Charging angle | General 45 degree, special requirement 30degree,60degree |
| Charging Height | 1-5m |
| Total Weight | 180kg |
| Overall Dimensions of Hopper | 1023×823×870mm |
7. Oats chocolate forming machine unit (Load material, Forming, Cooling)
1) Application:
This machine suits chocolate, oatmeal, millet, peanut, nut, and any other granule particle mixed for the forming production of the coarse grains of sugar.
2) The main property and characteristics:
1. We have 12 national patents for this equipment.
2. With PLC control, and the high quality inverter; convenient speed adjustment, stable performance.
3. More than 10 different products' parameters can be deposited in, just one click can change the product, and the parameters can also be changed dynamically during the process of the operation.
4. The part of machine is of stainless steel, precision rotor pump to inject the materials, more stable and easier to clean, accord with the food hygienic standard.
5. The chocolate transfer and mixing temperature are controlled by the constant temperature control device, and this device can stabilize the constant temperature of the chocolate paste.
6. Automatic alarm device, remind the fault, chocolate and the material level are low, etc.
7. Direct molding, without rework and loss.
8. Automatic feeding, automatic leveling, automatic cooling, automatic ejection, large output, high efficiency, and no manual.
9. The whole machine is mechanical transmission, very accurate position, molding mold close cooperation, and the forming effect is good and beautiful.
10. The moulds are quick changing moulds, easy to changeover.
11. The cooling tunnel has 5 layers, it can save space.
12. The whole production line only needs 1-2 workers, it can save labor cost.
13. The machine can adjust the products tight or loose.
3) Main technical:
| Moulds size: | 800*300*30mm() |
| Moulds quantity: | 58 pieces() |
| Production capacity: | 500kg/h |
| Forming part power: | 11 KW |
Dimension (L*W*H):
Cooling tunnel length: | 7200*23500*1950 mm;
3000 mm |
Inside the cooling tunnel :
Temperature control range:
Relative humidity: |
4-14ºC
≤50% |
| Installed capacity: | 50 KVA |
| Refrigeration system power: | 15 P |
| Cooling water inflow pressure: | ≥0.15MPa |
| Cooling water flow rate: | 10m³/hour |
| Water temperature: | ≤30ºC |
Temperature :
Relative humidity : | ≤25ºC
≤55% |
8. Oats chocolate elevator
9. HTL-A800 Oats chocolate dedicated full automatic high speed packing machine
1) Characteristics():
-- PLC big touch screen control, human-machine operation, convenient and quick parameter setting.
-- Oversized candy feeding disk, high feeding rate, no empty bags, increased production efficiency highly.
-- Servo motor uninterrupted compensation, bag length can be set easily, saving time and films, packing is sealed and beautiful.
2) Main technical
| Type: | HTL-A800-1200 |
| Packing speed: | 200-400 pcs/min |
| Packing size: | L=10-55mm,W=10-30mm;H=4-25mm can be changed according to customers' request |
| Packing film width: | <180mm |
| Voltage: | 380V/50Hz |
| Power: | 4.5kw |
| Weight : | 900kg |
10. Constant temperature hot water tank
| Voltage | 380V |
| Power | 6kw |
| Dimension | 550*500*500mm |
| Material | SUS 304 |
11. Hot water pump
| Voltage | 220V/50Hz |
| Power | 0.75KW |
| Rotate speed | 2860r/min |
| Dimension | 350*200*450mm |
12.Cooling Water Tower
| Voltage | 380V/50Hz |
| Power | 0.75KW |
| Rotate speed | 910r/min |
| Dimension | φ 1500*2150mm |
13.Cooling Water Pump
| Voltage | 380V/50Hz |
| Power | 2.2 KW |
| Rotate speed | 2840 r/min |
| Dimension | 370*300*370mm |
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